Valve manufacturers

AI for valve manufacturers: answer tender specifications with a cited deviation list

For the bid engineers, proposal engineers and project managers at valve makers who check EPC and owner specifications against their own datasheets.

Last reviewed by the OdysseyGPT team

The short answer

Valve manufacturers answer a tender by checking every clause of the customer's specification, owner standards and datasheets against their own valve design, then submitting a compliance matrix and a deviation list. OdysseyGPT drafts both, with a status and a source quote for every requirement, for your engineers to review.

Key Takeaways

  • A valve tender layers an API product standard, owner standards, a project specification and datasheets.
  • The deviation list carries only the clauses where your valve differs, each with a justification and cost of withdrawal.
  • Certificates, fire tests and fugitive-emission qualifications are frequent deviation sources.
  • Your engineers decide every status; software drafts the rows with citations.

How do valve manufacturers answer tender specifications?

A valve RFQ from an EPC contractor or operator usually arrives as a package: a material requisition, a project valve specification, datasheets for each tag, the owner's engineering standards, and the industry standards they call up. The manufacturer's job is to read all of it, decide clause by clause whether the offered valve complies, and say so in the format the tender asks for.

  1. List every governing document and revision, and confirm the order of precedence.
  2. Check each datasheet line and specification clause against your own design, materials and test procedures.
  3. Build a compliance matrix if the tender asks for one, and a technical deviation list for the exceptions.
  4. Raise technical queries for anything ambiguous before the bid closes.

Who answers RFQs at a valve maker?

Bid engineers and proposal engineers usually own the technical response, with application engineers helping on sizing and selection. At smaller valve makers a project manager often answers the RFQ end to end. Quality and inspection staff review certificate and test requirements before the offer goes out.

What goes in a valve deviation list?

One row per clause where the offer differs, with seven columns. The example below uses an invented specification, PS-VAL-001, for a trunnion-mounted ball valve; every value is illustrative.

Invented example: deviation rows against PS-VAL-001 Rev 2
Spec clauseRequirementOfferedStatusDeviation / clarificationJustificationCost of withdrawal
PS-VAL-001 §4.2Body forged ASTM A350 LF2Cast ASTM A352 LCC bodyDeviationCast body instead of forgedLCC is a cast steel for low-temperature serviceForged body: +9%, +5 weeks
PS-VAL-001 §6.3Stem seal qualified to ISO 15848-1 class BHFamily type test report, class BHClarificationQualified by design family, not this sizeBuyer to confirm the family covers this sizeSize-specific test: priced on request
PS-VAL-001 §7.2EN 10204 type 3.2 certificatesEN 10204 type 3.1 certificatesDeviation3.1 offered instead of 3.2Tested by our authorised inspection department3.2: +3%, +2 weeks, inspector fees by buyer
PS-VAL-001 §9.4Pressure test to API 598Pressure test to API 6DClarificationTested to the product standardAPI 6D has its own shell and seat testsAdditional API 598 test: no cost

Use the free deviation list template to start, and the datasheet vs specification checklist to make sure no clause is skipped.

Which standards come up in valve tenders?

StandardWhat it coversTypical deviation source
API 6DSpecification for valves: axial, ball, check, gate and plug valvesEdition named in the tender; supplementary tests; monogram
API 600, 608 and 598Bolted-bonnet steel gate valves; metal ball valves; valve inspection and testingWhich test standard applies to which valve
ISO 15848-1Type testing of valves for fugitive emissionsTightness class, endurance class, qualification range
EN 10204Types of inspection document for metallic products3.1 offered where 3.2 is required
Gulf owner standardsOperator requirements on top of API and ISOApproved vendors, materials, testing, documentation

Sour-service requirements to NACE MR0175 / ISO 15156 also appear in many oil and gas valve tenders. The standard covers material selection for equipment exposed to H2S in oil and gas production (Project Materials).

How does OdysseyGPT help?

OdysseyGPT reads the whole specification package for a valve tender: project and technical specifications, the material requisition, the inspection and test plan, datasheets and the standards they call up. It checks each customer requirement against your own datasheets, standard specifications and test procedures, and gives every requirement a status (complies, deviates, clarification, not addressed, document requested, not applicable or out of scope) with a quote from the source document and page.

It exports an editable compliance matrix and a deviations & clarifications list. It reads PDF, Word, Excel and CSV files. It does not interpret engineering drawings such as general arrangements or P&IDs, and it does not send anything to the customer: your engineers decide every open item, the justification and the cost of withdrawal, and own what goes out. See OdysseyGPT for manufacturing.

OdysseyGPT Managed: from $999/month

A managed subscription with onboarding included. See pricing or request a demo built around one of your own past tenders.

Frequently asked questions

What is a valve deviation list?

A table submitted with a valve offer that lists, clause by clause, where the offered valve differs from the customer's specification, why, and what it would cost to comply instead.

Who prepares the technical offer at a valve manufacturer?

Usually bid engineers or proposal engineers, supported by application engineers. At smaller makers a project manager often answers the RFQ.

Which standards do valve tenders usually call up?

Commonly API 6D or API 600/608 as the product standard, API 598 or the product standard for testing, ISO 15848-1 for fugitive emissions, EN 10204 for certificates, NACE MR0175 / ISO 15156 for sour service, plus the owner's own standards.

Can OdysseyGPT submit the deviation list for us?

No. It drafts the compliance matrix and deviations & clarifications list with a source quote for each row. Your engineers decide every open item and send the offer.

References

What is new with API 6D

Valve World Americas

Visit source

NACE MR0175 vs ISO 15156

Project Materials

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EN 10204 3.1 vs 3.2

Project Materials

Visit source

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